steel mezzanine floor/steel mezzanine platform as a highly practical and widely adaptable structural form, play a significant role in industrial production and the construction field. Through reasonable design, standardized construction and regular maintenance, its functional advantages can be fully exerted to meet diverse usage requirements.
The span and load-bearing capacity of steel mezzanine floor/steel mezzanine platform mainly depend on their model, material and installation method. Generally speaking, the larger the model of the I-beam, the stronger its load-bearing capacity and the longer the distance it can span. For instance, under standard conditions, the maximum span of No. 10 I-beam can reach 6 meters, and its load-bearing capacity is approximately 1 ton. The maximum span of the No. 20 I-beam can be extended to 12 meters, and its load-bearing capacity can reach 3 tons. When making a specific choice, the appropriate model should be determined based on the actual usage environment and requirements. We suggest you provide detailed usage scenarios and load-bearing requirements so that we can recommend the most suitable I-beam products for you.
The basic structure of steel mezzanine floor/steel mezzanine platform
The steel mezzanine floor/steel mezzanine platform is mainly composed of I-beam beams, columns, connecting parts and panels.
The I-beam crossbeam is the main load-bearing part of the platform, usually arranged laterally. The columns are vertically installed on the ground or the lower structure to transfer loads. The connecting parts include bolts, connecting plates, etc., to ensure the stability of the overall structure. The panel is covered on the I-beam. The panel is usually made of steel plate, but fireproof wood board or cement board can also be selected.
The design of steel mezzanine floor/steel mezzanine platform needs to take into account the following factors：
(1) Load calculation: This includes static loads (the self-weight of the platform) and dynamic loads (personnel, equipment, goods, etc.) to ensure structural safety.
(2) Span selection: The span of I-beams directly affects their load-bearing capacity and should be reasonably designed based on actual requirements.
(3) Connection method: The connection plate and bolt connection must meet the strength requirements to avoid loosening or deformation.
(4) Anti-corrosion treatment: When I-beams are exposed to damp or corrosive environments, anti-rust treatment is required to extend their service life
The cost of steel mezzanine floor/steel mezzanine platform
The costs of steel mezzanine floor/steel mezzanine platform mainly include: material costs, accessory costs, processing fees, installation fees, etc
The installation of steel mezzanine floor/steel mezzanine platform usually includes the following steps:
(1) Foundation preparation of steel mezzanine floor/steel mezzanine :
Ensure that the ground or the underlying structure is flat and stable. If necessary, pour a concrete foundation.
(2) Column installation of steel mezzanine floor/steel mezzanine :
Fix the columns vertically and adjust their levelness and verticality.
(3) Main beam installation of steel mezzanine floor/steel mezzanine :
Install the I-beam main beam on the column and fix it through the connecting plate.
(4) Secondary beam layout of steel mezzanine floor/steel mezzanine :
Add secondary beams as needed to enhance the overall load-bearing capacity of the platform.
(5) Panel installation of steel mezzanine floor/steel mezzanine :
Lay steel plates, fireproof wood boards, cement boards or other material panels to complete the surface of the platform.
(6) Install guardrails of steel mezzanine floor/steel mezzanine :
Install a 1200MM high protective fence at the second floor not against the wall.
(7) Ground stability of steel mezzanine floor/steel mezzanine :
Use expansion screws to stabilize the connection between the column and the ground
(8) Safety Inspection of steel mezzanine floor/steel mezzanine :
Check whether all connection points are firm and conduct load tests to ensure stability.
(9) Regular inspection of steel mezzanine floor/steel mezzanine :
Load check to avoid overloading and prevent deformation. Anti-corrosion and anti-rust inspection should be carried out to prevent rusting caused by rain, which may affect the service life. Moisture-proof treatment should be done well. Check if the connecting parts are loose and tighten them in time.
Advantages of I-beam platforms over other material platforms:
1. Super strong load-bearing capacity: The I-beam platform features high strength and excellent load-bearing capacity. Its I-shaped cross-section design can effectively withstand bending, pressure and shear forces, making it suitable for multi-story layouts and large-span Spaces. The platform structure is stable, with good seismic performance. It is not prone to deformation or damage over long-term use, has low maintenance costs, and offers good long-term economic benefits.
2. The construction adopts the mode of factory prefabrication and on-site assembly, which features fast construction speed, convenient installation, shortened construction period and is suitable for projects with tight schedules
3. High space utilization: The platform can be designed as a multi-layer structure to fully utilize the vertical space.
4. It has strong adaptability and is easy to modify. It adopts bolt connection and can be adjusted or expanded according to demand, reducing repetitive investment. It can also adjust the height, span or load requirements according to demand, flexibly responding to different scenarios.
5. It has a long service life and can be used for many years with proper maintenance, reducing the cost of long-term replacement.
6. Steel can be recycled and reused, which is in line with the concept of green buildings.
7. It supports combination with materials such as concrete to enhance structural performance.
If you want to set up the steel mezzanine floor/steel mezzanine , you need to provide the following information to us.
1.What is the area of your construction site ? What are the length and width respectively ? Are there any other obstacles in this area, such as wall columns,electric box, fire-hydrant cabinet ? If have these you need to mark their exact positions and detailed dimensions on the sketch.
2.What is the height of the warehouse?
3.How many floors do you want to build?
4.How high do you need to leave on each level to store the goods?
5.How much weight of goods is placed on each square meter of each floor?
6.How many elevators do you need? What is the load capacity of the elevator you want? How many steps do you need the stairs for people walk up? Which place do you want to put these in ?
7.What kind of board do you need to lay? Fireproof board, steel plate, or cement board ?
Please provide the above data.We will draw a rough sketch based on the data you provided for your confirmation. After the sketch is confirmed, we will provide you the price.The production cycle of the goods will be determined according to the quantity you provide.The general production cycle is 10 to 25 days.If you need it urgently, we can also help you speed up the production process.We will do our best to meet your requirements.
Finally, we sincerely invite you to visit our factory at any time.
Feel free to contact me if you want to buy steel mezzanine floor/steel mezzanine
Whatsapp : 18824537792
E-mail : [email protected]
